Contoured features, including grooves and cavities, have been machined in bores, shafts, flat surfaces, OD and ID conical surface, and various combinations of them. For example, bore and thrust surface bearing grooves, have been machined on the same component simultaneously. Typical feature depths are 2-20 microns although, some applications involve much larger depths.

The accompanying profile scan, of several grooves, illustrates the uniform characteristics of µECM formed geometry. Six micron deep grooves, approximately 300 microns wide, were machined at a spacing of approximately 0.5 millimeter.

Shaft and bore grooving for fluid and air bearings are typical of the micro grooving applications.

     
Shaft grooving by µECM
 
 Bore grooving by µECM


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